My Beetle Restoration

Welding The Tunnel Bottom Plates Together

by on Jun.04, 2021, under Chassis

I decided to weld the straight section of the tunnel bottom plate to the additional bottom plate section that I removed and make them one piece. The reason is that I can get an overall better welded joint as I can weld on both sides. I did that and also added a connecting plate on the wide end. This helps to hold this end in place and also gives me an additional layer to weld to and strengthen that joint. I sprayed the connecting plate and the area under it on the bottom plate with U-POL Weld #2 Copper Weld Through Primer.


Next, I ground down the welds on the outside and then sprayed the inside areas that will not be welded on with Eastwood Matte Black Rust Encapsulator to seal and protect them.


After the rust encapsulator cured, I place the bottom plate back on the tunnel and then checked the fit of the frame head bottom plate with it. At least in this area, the frame head bottom plate fits well. In other areas, not so much. That's a problem for later.


:, , , , ,

Leave a Reply

Before submitting, please answer: *

Looking for something?

Type in keywords below to search the site:

Still not finding what you're looking for?
Contact me to see if I can help!